• Print Engine Customization

    Introduction

    Bentsai primarily focuses on research of key technologies for thermal inkjet printing, development and manufacturing of inkjet printheads, research and development of printer control systems, as well as research and development of complete printers and ink cartridges.


    Based on the core advantages and years of professional technical accumulation in  thermal inkjet  printheads, ink cartridges, and printing control systems, Bentsai offers customized development solutions and services for inkjet printing engine. We can tailor TIJ inkjet printing modules, including printheads, ink cartridges, and printing control systems, to meet the specific requirements of our customers.

    Customization Solutions 

    The print module includes thermal inkjet print head, ink cartridge with print head, and print control system, etc. Bentsai offers comprehensive and customized services for customers' special-purpose printers, embedded printers, embedded print modules, etc., providing in-depth customization for the entire printing system.

    Interested in our customization service for thermal  inkjet print engine? Please send an email to info@bentsai.com immediately to let us know your requirements and to learn more about the further information.

    Technology Introduction

    Bentsai has the full capapbility in the development of the entire industrial chain, including print head ink cartridges, software underlying codes, hardware mechanism, and encryption chips. This enables us to provide comprehensive, end-to-end, and customizable secondary development capabilities at every stage.

    Print Engine Customization
    Print Engine Customization

      Thermal Inkjet Print Engine Customization Sheet

       Specifications   Description   Standard   Customized
       Product Model   Definable   CP-6105X   Definable
       Power Interface
       2V DC   External Power Supply
       USB Port
       -   USB Port
       Sensor Port
       KF2EDG-2.54mm   External Sensor
       Status Display   LED status   Green: Ready  Blue: Printing  Red: Alarm   Definable
       Print Content   Printable Contents    Text, Numbers, Symbols, Qrcode, Barcode, Image, Time, Date, Counter and Variable Database   Definable
       Fonts   Fonts Type   Vector, Dotmatrix , External   Vector, Dotmatrix , External 
       Resolution   Print Resolution   300dpi/600dpi   300dpi/600dpi
       Print Lines   Max Printable Lines   1-5 Adjustable   1-5 lines Adjustable
       Print Height   Max Printable Height    2.5mm-12.7mm Adjustable   1mm~100mm
       Print Length   Max Print Length   406mm  Max Length 406mm for a single print job   2000mm
       Print Speed   Max Speed   30m/min (300 dpi max speed)   120m(75dpi)
       Ink Volume   Ink Volume per Catridge   42ml   Definable
       External Interface   External Ports   USB/Sensor/Power   Definable
       Power Rates   Power Consumption   Lower than 5W   Definable
       Temperature   Temperature   5-35℃   5-35℃
       Humidity   Humidity   10%-80%RH   10%-80%RH
       Power Supply   Power Supply   DC12V   Definable



  • Customization of ink Cartridge with printhead

    Introduction

    Bentsai leverages its vertical industry chain advantage in the printing industry, as well as its research and production capabilities of thermal inkjet print heads, to provide customers with comprehensive product and technical solutions for ink cartridges with printheads. These solutions encompass customized development and integration of thermal printheads, design of ink cartridge chamber structures, formulation of specialized ink for specific applications, and industry-leading filling processes. Additionally, Bentsai also offers industry-leading ink cartridge encryption chip solutions.

    Customization Solutions 

    Bentsai specializes in customizing thermal inkjet cartridges with printheads, offering a wide range of options including unique-shaped ink cartridges, cartridges for specific applications, dedicated encryption solutions, as well as compatible and alternative ink cartridges for TIJ2.5 printers from various manufacturers. Additionally, we provide personalized printheads and ink cartridges to meet the specific requirements of printing engines developed by our customers.

    Interested in our customization service for thermal  inkjet cartridges? Please send an email to info@bentsai.com immediately to let us know your requirements and to learn more about the further information.

    Customization of ink Cartridge with printhead
    Customization of ink Cartridge with printhead

    Customization of ink Cartridge with printheadCustomization of ink Cartridge with printhead

       Datasheet for TIJ ink cartridge Customization

       Specifications   Description   Standard   Customized
       Product Model
       BC800   Definable
       Color
       Mono   1-4C/M/YK
       PAD Numbers   Number of contacting pads   52   Defined by specification sheet
       Ink Cartridge Size L*W*H(mm)
       92*70*19.3   Defined by specification sheet
       Cartridge Weight(g)
       68   Defined by specification sheet
       Ink Volume(ml)   Ink Capacity   42   Defined by specification sheet
       Ink Throw Distance (mm)   Distance between print nozzles and object   >5mm   >5mm
       Ink Container     Ink bag   Ink bag/Sponge
       Ink Compatibility

       Water based

       Solvent based

       Water based

       Solvent based

       Voltage and Pulse(V/us)   Voltage should match the ink type

       Solvent:9.3V   Pulse:2.0us

       Water based:11.8V  Pluse:2.0us

       9V~12V

        2.0us~2.2us

       Jetting Frequency ( single nozzle)
       15~18KHZ   15~18KHZ

       Printing Capacity of water based ink cartridge ( varies on printer parameters setting)

       Working Temperature & Humidity

        Best 5°C - to 35°C

       10%-80%RH

       Best 5°C - to 35°C

       10%-80%RH

       Storage temperature and Humidity

        Temperature-40°C- to 60°C

        10%-80%RH

       Temperature-40°C- to 60°C

       10%-80%RH

       Standard Printing Speed (ISO)ppm  
       14ppm
       Printing Speed (draft)
       16ppm
       Test Method (A4 5% Coverage)
       Approximately 930 pages


  • TIJ Printhead Customization

    Introduction

    One of Bentsai's main areas of expertise is the research, design, development of manufacturing processes, and industrial application of thermal inkjet printheads that utilize microfluidics MEMS technology. Bentsai places a strong emphasis on the research and development of cutting-edge thermal printhead chips while continuously advancing their technological capabilities. At the same time, Bentsai is dedicated to collaborating with thermal inkjet printer developers for industrial applications, thereby contributing to the growth and progress of the industry.

    TIJ Printhead Customization

    Customization Solutions 

    We offer customized TIJ thermal inkjet printheads for office inkjet printers, industrial inkjet printers, and inkjet printers for specialized industries. The printhead can be tailored to the user's requirements, including nozzle size, nozzle arrangement, and more, to ensure a high-quality and clear printing result. Customized customers have the flexibility to personalize the performance and parameters of the ink cartridge based on their specific needs and printing requirements. Additionally, customers can adjust ink color, capacity, and other characteristics to meet various printing needs.


    Interested in our customization service for thermal  inkjet printheads? Please send an email to info@bentsai.com immediately to let us know your requirements and to learn more about the further information.

    TIJ Printhead Customization

    Technology Introduction

    Bentsai printheads utilize drop-on-demand thermal inkjet technology based on MEMS . This enables us to utilize semiconductor microfabrication techniques to etch microfluidic structures onto chip surfaces. These microfluidic structures are integrated and encapsulated to form a multifunctional microfluidic chip. By controlling the chip, we can utilize multiple pulse signals to achieve precise microfluidic jetting. This results in high-speed, uniform, and reliable printing, with a long lifespan and low cost.

    TIJ Printhead Customization

    Technology Introduction

    Bentsai has developed and imported more than 90 sets of high-precision equipments and has successfully built a MEMS production line for thermal inkjet printhead chips, covering the entire process from wafer design to finished inkjet printheads manufacturing. Inkjet printheads are classified as high-end semiconductor equipment in the manufacturing industry, known for their high precision and cost. Bentsai team has achieved a significant breakthrough in microfluidic MEMS process technology, reducing the costs inkjet printing equipment developers.

       Datasheet for TIJ Printhead Customization

       Specifications   Description   Standard   Customized
       Product Model
       BC800   Definable
       Color    Mono   C/M/Y/K
       Nozzle Numbers   Nozzle Numbers*Nozzle       Rows*Color Numbers   150*2*1   300*2*4 Defined by specification sheet
       PADs   Number of Contacting Pads   52   Defined by specification sheet
       Resolution (DPI)    Single Row Resolution* Number of Rows   300*2   75DPI-1200DPI
       Nozzle Spacing (um)   Distance Between Nozzles   84.6   42.3 (Minimum)
        Nozzle Diameter (um)   Nozzle Diameter   28   9~30
       Ink Droplet Size (pl)   Single Inkdroplet Size   33   Defined by specification sheet
       Print Height (mm)   Max. Print Height   12.7   8~25.4
       Chip Lengt (mm)     15.1   Defined by specification sheet
        Chip Width (mm)
       6.9   Defined by specification sheet
       Printhead Dimension (mm)   Printhead Size (including flexible cable)   60*17   Defined by specification sheet
       Cartridge Size L*W*H (mm)
       92*70*19.3   Defined by specification sheet
       Ink Weight(g)
       68   Defined by specification sheet
       Ink Volume(ml)   Ink Capacity   42   Defined by specification sheet
       Ink Throw Distance(mm)   Distance between print nozzles and object   <5mm   <5mm
       Ink  Container
       Ink bag   Ink bag/Sponge
       Ink Compatibility

       Water based

       Solvent

       Water based

       Solvent

       Voltage and Pulse(V/us)   Voltage should match the ink type

       Solvent:Votage 9.3V   Pulse:2.0us

       Water based:11.8V  Pluse: 2.0us

       9V~12V

       2.0us~2.2us

       Ink Jetting Frequency ( single nozzle)
       15~18KHZ   15~18KHZ

    Printing Capacity of water based ink cartridge ( varies on printer parameters setting)

       Working Temperature & Humidity

        Best 5°C -to 35°C

       Humidty10%-80%RH

       Best 5°C -to 35°C

       Humidty10%-80%RH

       Storage Temperature & Humidity

       Temperature-40°C - 60°C

        Humidity10%-80%RH

       Temperature-40°C - 60°C

        Humidity10%-80%RH

       Standard Printing Speed (ISO)ppm
       14 ppm   14 ppm
       Ppm
       16 ppm   16 ppm
       Test Method(A4 5% Coverage)
       Approximately 930 pages   Approximately 930 pages